
Trend Detection Podcast
Rethinking Predictive Maintenance: The Signals Hiding in Plain Sight
Welcome to the Trend Detection podcast, brought to you by Senseye Predictive Maintenance – which gives you visibility and insights into all your assets, from single machines to full plants to help you reduce downtime, increase knowledge sharing and accelerate digital transformation across your organization.This is the second episode in Rethinking Predictive Maintenance, a Trend Detection podcast series exploring the people, data and decisions behind successful predictive maintenance.Host Niall Sullivan is joined by Tom Jacques to explore how an International Tech Talents project turned existing PLC status lights into a new source of machine data. Using a camera, the team monitored the lights controlling automated railway points and combined the information with Senseye Predictive Maintenance to identify changing behaviour, without adding sensors or altering the existing control logic.Tom discusses what the demonstrator could mean for manufacturers whose machines may already display useful information that is not currently being captured as data. He also explains where non-intrusive monitoring could be valuable, what further testing would be required for operational use and how collaboration across Siemens helped transform the original idea.In this episode, you’ll learn:How a camera turned existing PLC status lights into usable dataHow the demonstrator identified changes in machine behaviourWhy non-intrusive monitoring could help when systems are difficult to modifyWhy manufacturers should consider the information their machines already displayHow cross-business collaboration changed the direction of the projectListen to discover why some of the machine signals manufacturers need may already be hiding in plain sight.You can find out more about how Senseye Predictive Maintenance can reduce unplanned downtime and contribute towards improved sustainability within your manufacturing plants, by visiting: www.siemens.com/senseye-predictive-maintenance






